Are thermal calculations done in the same way for all building elements?
Generally speaking, yes - all calculations are done by the 'combined method'. However, ground floors differ slightly from other building elements in the information that is required. If requesting a calculation for a ground floor, please ensure that you provide a floor area and length of the exposed perimeter (i.e. the length of new floor along outside-facing walls). This allows us to calculate a perimeter/area ratio, which is crucial in the floor calculation.
Can a breather membrane be laid directly over insulation boards?
Different breather membrane manufacturers have different guidelines for their products, and these should always be consulted prior to installation. It may be possible to lay the breather membrane on the insulation, but with a counter batten airspace above.
If you would like to discuss application of any specific project, please contact our Technical Services.
Can I recess cables into PIR insulation boards?
Cables should not be recessed into the insulation boards. They may be laid between two layers of boards with the cabling oversized to accommodate for an increase in operating temperature. If cables penetrate an insulation layer, PIR will have no detrimental effect on cable sheathing.
Further guidance on the above should be obtained from a qualified electrician.
Can I walk on Deck-VQ® vacuum insulation panels?
Yes, this is possible due to the protection layers in high density PIR and the compressive strength of 150 kPa (CS(10\Y)150). Deck-VQ® is suitable for application in flat roofs and terraces, subject to light foot traffic.
As for every type of insulation, we recommend to limit the foot traffic during installation to a minimum and apply the waterproofing as soon as possible after installation. It is best practice to only install the area you are able to insulate AND waterproof in one day.
Can tapered insulation be used on an existing flat roof?
Yes. Tapered insulation can be designed for both new and existing roofs.
For refurbishment projects, the existing roof construction should be assessed before a tapered insulation scheme is designed. The survey and design should consider the existing roof dimensions, drainage points, falls, obstructions, roof condition and the proposed new roof build-up.
Can you drill, nail or saw into a Vacuum Insulation Panel?
No, because these actions will lead to the loss of vacuum in the VIP and reduce the thermal performance by a factor of three*.
Our Deck-VQ® concept offers an optimum protection to prevent most damage on site. (see “What is the difference between Deck-VQ® and a Vacuum Insulation Panel?”).
Our technical services provide guidance and deliver a detailed design for your project.
Do not hesitate to contact us for further information.
*The thermal conductivity of the core material rises to ca. 0,020 W/mK under ambient pressure.
How is a tapered insulation scheme designed?
A tapered insulation scheme is designed around the geometry and drainage requirements of the individual roof.
The design process should consider factors such as:
- Roof dimensions and geometry
- Drainage outlets and gutters
- Existing falls and backfalls
- Rooflights and other obstructions
- Required insulation performance
- The structural deck
- Waterproofing system
- Required roof build-up
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Upstands and perimeter details
Gradient provides a design service that produces a pre-designed, dimensionally accurate tapered insulation solution with detailed layout drawings.
How thick do I need to insulate?
We recommend that you seek advice from your architect, designer, energy assessor etc. to determine the appropriate insulation thickness. If you already know the desired performance, you can contact our Technical Services team for U-value calculations or look up the required R-value and corresponding thickness in the technical datasheet.
The cleanest energy for heating and cooling, is the energy you do not have to use. That is why we recommend to insulate a flat roof to a higher standard than the minimum requirement. We recommend a minimum of 45 mm Deck-VQ® (Lambda (λ) = 0,009 W/mK) for renovation and 60 mm (Lambda (λ) = 0,008 W/mK) for new build.
Speak with our technical experts
What air gap is required between insulation and breather membrane?
This should be confirmed in the membrane manufacturer's BBA certificate, though 25mm to 50mm is typical.
What happens if a vacuum insulation panel is damaged?
Damage that penetrates the vacuum insulation panel can cause the vacuum to be lost, reducing its thermal performance.
For this reason, vacuum insulation panels should not be drilled, nailed or sawn.
Gradient specifically states that drilling, nailing or sawing a Vacuum Insulation Panel can cause loss of vacuum and reduce thermal performance. Deck-VQ® incorporates protective high-density PIR layers designed to provide additional protection to the vacuum panel during installation and use.
Installers should follow the manufacturer's installation instructions and avoid activities that could damage the panels.